AVX Extends New BTB Pin Jumper Series for Maximum Tolerance Absorption in SSL & Industrial Applications With New Two-Position Pin Jumper

10-9296 Series

The new one- and two-position 10-9296 Series BTB pin jumpers offer drop-in replacements for existing jumpers with the added benefits of a shortened insulator, a unique insulator geometry that achieves watertight connections, & the only ~38mm pin length currently available

FOUNTAIN INN, S.C. (June 6, 2018) – AVX Corporation, a leading manufacturer and supplier of advanced electronic components and interconnect, sensor, control, and antenna solutions, extended its new series of pin jumpers for board-to-board (BTB) and module-to-module connections in solid-state lighting (SSL) and other low-pin-count industrial applications with a new two-position pin jumper. When used in conjunction with the new 2.5mm 70-9296 Series STRIPT™ horizontal, poke-home contact without a wire stop — which is both the first industrial poke-home connector available without an integral wire stop and, currently, the only industrial poke-home connector with a 2.5mm profile — the new one- and two-position 10-9296 Series BTB pin jumpers are allowed to pass straight through the contacts, completely unrestricted, until the final, user-defined mating dimension is achieved. Unlike traditional BTB pin jumpers — which are made to mate with traditional connectors and are thus closed on the back end, limiting the depth to which a pin can travel and restricting the amount of BTB or module-to-module mating tolerance that the jumper can absorb — the new 10-9296 Series BTB pin jumper/709296001025016 contact combination absorbs the maximum amount of component and assembly tolerances during the mating process, effectively eliminating the PCB and housing tolerance stack-up issues common to traditional connector systems in linear and coplanar applications.

The new 10-9296 Series BTB pin jumpers are rated for 9A, 300VAC based on contact spacing, three-cycle durability, and operating temperatures spanning -40°C to +105°C, and are currently available in one- and two-position versions in two different pin lengths. The 26mm pins are designed to support linear BTB connections, while the currently unique-to-market 38.15mm pins are designed to support linear module-to-module connections in which the contacts are embedded within plastic housings. All four variants have a standard 1mm diameter pin that is mating-compatible with competitors’ traditional 4mm-pitch poke-home connectors, as well as the company’s own 70-9296 Series 2.5mm STRIPT contacts — but offer two clear advantages: a shortened insulator (just 5.1mm) and a unique insulator geometry with dual-chamfered ends that provide a watertight connection when seated within a corresponding housing cavity.

“We tooled our one-position 10-9296 Series pin jumper for a customer and then released it to market in April to provide engineers working on SSL and other low-pin-count industrial applications with user-friendly solutions for achieving variable final mating positions for maximum tolerance absorption, especially when combined with our new no-wire-stop 2.5mm 70-9296 Series STRIPT poke-home contacts,” said Tom Anderson, connector product manager at AVX. “We tooled the new two-position 10-9296 Series pin jumper as a standalone product to help resolve customer frustrations regarding the unstable delivery schedule of similar products from competitors. However, AVX didn’t just duplicate the current products on the market. We re-engineered our product to make it cleaner than competitors’ offerings, which are often built as a larger version and then broken or cut to length, leaves burrs or vestiges behind. All of the customers who have sampled our new two-position BTB pin jumper have commented on the sleekness and cleanliness of our product.”

The new 10-9296 Series BTB pin jumpers have a glass-filled Nylon PA-66 insulator approved to UL94 V-0 and lead-free, tin-over-nickel-plated brass contacts. UL approval is in progress, and is expected in May 2018.

For more information about AVX’s new one- and two-position 10-9296 Series BTB jumpers, please click product page button below. For immediate availability, please visit Arrow, Digi-Key, Future Electronics, and Mouser Electronics. For all other inquiries, please visit www.avx.com, email inquiry@avx.com, follow them on LinkedIn and Twitter, like them on Facebook, call 864-967-2150, or write to One AVX Boulevard, Fountain Inn, S.C. 29644.